Semi-Automatic Silk Screen Cold Foil UV Production Line
An integrated, industrial-grade post-press solution seamlessly synchronizing high-precision flatbed screen printing, intelligent skip-foil cold foiling, and heavy-duty UV curing with automatic sheet stacking for global high-end packaging manufacturers.
100% Inline
Seamless Machine Sync
Up to 4,000
Sheets/Hour UV Delivery
157–450 g/m²
Cold Foiling Paper Range
-35% Foil Cost
Skip & Pull-Back Control
Engineered Complete Line Solution for Modern Packaging
Eliminate manual turnover, reduce material handling scratches, and lower operational overhead by linking flatbed precision screen printing directly with inline cold foil stamping and continuous UV curing collection.
Complete Production Line Architecture
Integrated Inline Stamping & Conveying Station
Heavy-Duty UV Curing & Automatic Stacker Unit（Optional）
Bridging High Definition Silk Screen Quality with High Speed Inline Embellishment
In traditional post-press manufacturing, screen printing adhesive, offline hot stamping, and manual curing transport are fragmented into separate, labor-heavy steps. This obsolete workflow results in high scrap rates due to misalignment, finger marks, and prolonged batch delays.
Our Semi-Automatic Silk Screen Cold Foil UV Production Line unifies three dedicated machines into one continuous operating sequence. By transferring the adhesive-coated sheet immediately into the cold foil station and straight through the high-intensity UV curing tunnel, the entire decoration process occurs within seconds under strict tension and registration control.
Key Manufacturing Value: Source factory turnkey assembly, standardized mechanical and electrical interlocking, modular format versatility, and significant labor-reduction across multi-shift production runs.
Why Invest in a Complete Line Instead of Standalone Units?
Continuous In-Line Conveying: Eliminate manual pallet staging between screen printing, foiling, and drying stations.
Zero Foil Smearing: Instant UV curing after foil detachment locks microscopic edges without mechanical rub-off.
Optimized Foil Usage: Synchronized skip-foil and foil pull-back logic cuts foil scrap up to 35% compared to conventional offline methods.
Synchronized 3-Stage Production Workflow
From single-sheet positioning to final cured stacking, every module operates in precise kinematic synchronization to guarantee immaculate foil definition and high throughput.
Stage 1: UV Adhesive Application
HNS6090 Oblique Arm Screen Printer
The operator feeds the substrate onto the vacuum flatbed worktable. The variable-frequency driven squeegee applies a calibrated layer of UV curable adhesive or UV ink with high registration fidelity across intricate graphical details.
- -Precise 4-direction vacuum micro-registration
- -Motorized oblique arm lift with safety interlock
- -Independent pneumatic squeegee pressure control
Stage 2: UV Polymerization
ZP-106-UV-SZ UV Dryer
The foiled sheet passes directly through the heavy-duty 35 kW UV/IR drying chamber. Multi-lamp irradiation cures the adhesive instantaneously, locking the metallic foil. The integrated automatic paper collector then delivers neat, high-speed sheet stacks.
- -Standard 2 UV lamps （2 IR curing configuration optional）
- -High capacity conveying up to 4,000 sheets/hour
- -Automated neat stacking reduces manual labor
Stage 3: Inline Cold Foiling
QC-LTS Series Cold Foil Unit
The freshly printed substrate enters the cold foil unit. Metallic foil is laminated under steady nip pressure against the printed UV adhesive pattern. The system utilizes advanced foil tension control with smart skip-foil and foil pull-back to preserve unused foil.
- -Cold-foiling speed up to 1,500 sheets/hour
- Skip-foil & pull-back foil economy system
- Handles paper stocks from 157 to 450 g/m²
Industrial Benefits of Complete Line Integration
Engineered to elevate packaging productivity, lower operating costs, and satisfy stringent global export standards for luxury print finishing.
High-Accuracy Registration
Fine micro-adjustment worktables combined with stable vacuum substrate holding guarantee sub-millimeter print registration on solid board, films, and coated papers.
Labor & Cycle Time Reduction
A single operator manages the loading sequence while automated inline foiling, curing, and sheet collection eliminate two intermediary manual handling steps.
Patented Foil Economy
Built-in skip-foil and pullback functions ensure that non-embellished design areas do not consume expensive holographic or metallic foil rolls.
Rapid UV Curing Power
Equipped with a robust 35 kW UV curing configuration that provides instantaneous ink and adhesive cross-linking to prevent sticking, offsetting, or degassing.
Broad Substrate Adaptability
Optimized for processing heavy folding carton paperboard (up to 450 g/m²), clear films, synthetic decal paper, acrylics, and specialized packaging boards.
Source Manufacturer Reliability
Direct mechanical coupling from our manufacturing workshops ensures strict component compatibility, CE-compliant electrical systems, and long-term durability.
Core Modules of the Turnkey Production Line
Every machine in this integrated line is built with industrial grade components, strictly adhering to factory specifications and standard manufacturing tolerances.
HNS6090 Oblique Arm Screen Printing Machine
The HNS6090 is a semi-automatic flatbed screen printing machine engineered for accurate adhesive and specialty ink laydown on paper, paperboard, plastic films, glass, acrylic sheets, and flat packaging materials. Featuring a variable-frequency motor drive and centralized microcontroller, it delivers smooth squeegee motion, reliable screen off-contact, and dependable operation.
| Technical Parameter | Standard Specification (HNS6090) | Standard Accessories Included |
|---|---|---|
| Working Air Pressure | 0.3–0.6 MPa | Tool Kit (Hex keys, adjustable wrench, screwdrivers - 1 set) |
| Air Consumption | 13 L/cycle at 0.6 MPa | Squeegee (600 mm or 900 mm according to config - 1 pc) |
| Worktable Height | 780 mm | Ink Return Blade (620 mm or 920 mm according to config - 1 pc) |
| Machine Dimensions & Weight | 1590 × 1100 × 1300 mm | ~450 kg | Air Hose (Φ8 mm - 1 m) |
QC-LTS Series Lite Cold Foil Machine (QC-106 / QC-130 / QC-145)
The QC-LTS series integrates smoothly with semi-automatic and fully automatic screen printing machines to execute precise cold foil lamination. With built-in skip-foil feeding control and foil pull-back logic, this station significantly reduces expensive foil roll consumption during selective stamping operations.
| Item / Specification | QC-106-LTS | QC-130-LTS | QC-145-LTS |
|---|---|---|---|
| Max Sheet Size | 1100 × 780 mm | 1320 × 880 mm | 1500 × 1050 mm |
| Min Sheet Size | 540 × 380 mm | 540 × 380 mm | 540 × 380 mm |
| Max Printing Size | 1080 × 780 mm | 1300 × 820 mm | 1450 × 1050 mm |
| General Paper Weight | 90–450 g/m² | 90–450 g/m² | 90–450 g/m² |
| Cold-Foiling Paper Weight | 157–450 g/m² | 157–450 g/m² | 157–450 g/m² |
| Max Foil-Roll Diameter / Width | 250 mm / 1050 mm | 250 mm / 1300 mm | 250 mm / 1450 mm |
| Conveying Speed | 500–4,000 sheets/h | 500–3,800 sheets/h | 500–3,200 sheets/h |
| Cold-Foiling Speed | 500–1,500 sheets/h | 500–1,500 sheets/h | 500–1,200 sheets/h |
| Total Power & Weight | 13 kW / ~1.3 tons | 15 kW / ~1.4 tons | 17 kW / ~1.6 tons |
| Machine Dimensions | 2100 × 2050 × 1500 mm | 2100 × 2250 × 1500 mm | 2100 × 2450 × 1500 mm |
ZP-106-UV-SZ Premium UV Cure Machine & Paper Collector(optional)
The ZP-106-UV-SZ completes the production line by combining robust multi-lamp UV drying with high-speed automatic sheet collection. Supporting formats up to 1060 × 750 mm and conveying speeds up to 4,000 sheets/hour, it ensures complete adhesive curing and neat pallet stack formation without scratching.
Customizable Optical Design: UV and IR lamp quantities can be adjusted according to specific ink chemistry, substrate heat tolerance, and curing throughput demands.
Compatible Substrates & Target Industries
Engineered to meet the high aesthetic and tactile standards of global consumer goods, electronics, and luxury packaging markets.
Applicable Substrate Materials
- Paper and Paperboard (157–450 g/m²)
- Plastic Film & Sheet Materials
- Acrylic & Plexiglas Sheets
- Glass & Specialty Craft Glass
- Ceramic Decal Transfer Paper
- Membrane Switch Substrates
- Nameplates & Flat Signage Stocks
- Coated Folding Cartons
Target Application Industries
- Cigarette Box & Tobacco Packaging
- Wine Box & Liquor Packaging
- Cosmetic & Personal-Care Cartons
- Luxury Gift & Confectionery Boxes
- Electronic Membrane Switches
- Ceramic & Glass Surface Decoration
- Advertising Signs & Nameplates
- High-End Commercial Print Finishing
Integrated Production Line Technical Summary
Review the synchronized mechanical and electrical specifications across the complete screen printing, cold foiling, and UV curing system.
| Production Station | Primary Machine Model | Max Format / Work Area | Production Operating Speed | Power Rating | Footprint Dimensions (L×W×H) |
|---|---|---|---|---|---|
| Station 1: Screen Printing | HNS6090 Flatbed Unit | Max Print: 600 × 900 mm Worktable: 700 × 1000 mm |
500–1,200 sheets/hour | 2.3 kW (220V 50Hz) | 1590 × 1100 × 1300 mm (~450 kg) |
| Station 2: UV Curing | ZP-106-UV-SZ Curing System | Max Sheet: 1060 × 750 mm | Up to 4,000 sheets/h | 35 kW | 5630 × 2000 × 1450 mm |
| Station 3: Cold Foil Stamping | QC-106-LTS / QC-130-LTS / QC-145-LTS | Sheet: Up to 1500 × 1050 mm Foil Width: 1050 to 1450 mm |
Cold Foil: 500–1,500 sheets/h Convey: Up to 4,000 sheets/h |
13 kW / 15 kW / 17 kW | 2100 × (2050-2450) × 1500 mm (~1.3 to 1.6 tons) |
Manufacturing Excellence & Worldwide Support
As a source Chinese machinery manufacturer, we deliver rigorous quality management, turnkey system commissioning, and responsive post-sales technical assistance.
Source Factory Quality
In-house CNC machining, strict static and dynamic testing, and pre-shipment alignment guarantee robust long-term reliability.
Modular Customization
Custom lamp counts, conveyor lengths, squeegee assemblies, and electrical voltage compatibility tailored to your factory layout.
Overseas Commissioning
Experienced field engineers available worldwide for on-site machinery assembly, electrical connection, and operator technical training.
Continuous Spare Parts
Comprehensive inventories of UV lamps, pneumatic cylinders, squeegee blades, and electrical controllers ready for fast international dispatch.
Got Questions About Our Complete Line?
Find clear, technical answers regarding sheet synchronization, foil saving mechanisms, power consumption, and turn-around lead times.
Transform Your Packaging Finishing Productivity Today
Consult with our technical engineers to configure a custom Semi-Automatic Silk Screen Cold Foil UV Production Line tailored to your exact sheet formats, substrate specifications, and plant layout.