Modular Post-Press Efficiency for Folding Cartons & Luxury Boxes
Designed for folding carton manufacturers, cosmetic and liquor packaging plants, and specialized converters seeking high-throughput tactile and holographic finishes without bottlenecking offset presses.
Overcoming Post-Press Bottlenecks with Inline Synchronization
Traditional packaging production lines frequently separate silk screen printing, cold foil stamping, micro-embossed holographic transfers (Cast & Cure), and UV curing into discrete offline operations. This disconnected workflow introduces significant pallet buffer delays, increases mechanical scratch risks, and demands repetitive sheet registration.
The Flexible Multi-Process Finishing Line bridges high-precision full servo screen application with continuous foiling, rapid UV photopolymerization, chilled thermal stabilization, and automatic jogged stacking. Converters can execute five distinct premium surface finishes on demand with minimal mechanical changeover.
Inline Process Matrix Deliverables
End-to-End Inline Production Process
Every modular station is electronically synchronized via coordinated multi-axis motion control, ensuring sheet stability and tight registration from feed to final delivery.
Screen Deposition
HN-SF106 Press: High-speed offset feeder delivers sheets to the stop cylinder. Independent servo axes apply adhesive or specialized specialty ink with digital pattern compensation at ±0.05 mm accuracy.
Foil / Texture Transfer
ZP Series Transfer Unit: Substrate passes directly into the multi-functional cold foil / Cast & Cure unit. Film rolls up to 400 mm diameter apply foil or emboss holographic relief patterns inline.
Curing & Chilling
ZP-106-UVL-SZ Unit: 35 kW UV dryer with 3 UV and 2 IR lamps polymerizes resins instantly, while an integrated 6 kW water chiller stabilizes sheet temperature to prevent distortion.
Automated Stacking
QC Series Collector: High-speed automated delivery table lowers dynamically as sheets stack. Pneumatic side and front jogging ensure pristine alignment for die-cutting.
Integrated Station Modules & Technical Data
Explore the certified technical parameters of each equipment module engineered for the complete finishing production line.
HN-SF106 Full Servo Control Stop Cylinder Screen Printing Machine
The HN-SF106 is an intelligent sheet-fed screen press engineered for high-quality packaging and specialty printing. Independent multi-axis servo drives power the feeder, printing cylinder, and screen frame. By replacing conventional shared mechanical linkages with coordinated electronic cam control, the system eliminates mechanical wear, shortens setup cycles, and enables precise registration adjustment during high-speed runs.
Multi-Axis Motion
Separate servo motors govern feeder timing, cylinder rotation, and screen traverse for micro-adjustable speed ratios.
Digital Compensation
On-the-fly adjustment of screen starting position and cylinder-to-frame speed compensates for paper deformation.
Remote Diagnostics
Integrated telemetry monitors drive statuses, logs faults, and allows real-time remote technical diagnostics.
| Technical Parameter | HN-SF800 | HN-SF900 | HN-SF106 (Line Standard) |
|---|---|---|---|
| Maximum Sheet Size | 800 × 600 mm | 920 × 620 mm | 1080 × 760 mm |
| Minimum Sheet Size | 350 × 270 mm | 350 × 270 mm | 560 × 350 mm |
| Material Weight Range | 100–420 g/m² | 100–420 g/m² | 100–420 g/m² |
| Maximum Printing Area | 780 × 580 mm | 900 × 600 mm | 1060 × 740 mm |
| Screen Frame Size | 940 × 940 mm | 1140 × 1140 mm | 1300 × 1170 mm |
| Production Speed | 300–4,000 sheets/hour | 400–4,200 sheets/hour | 400–4,500 sheets/hour |
| Registration Precision | ±0.03 mm | ±0.05 mm | ±0.05 mm |
| Total Power / Weight | 11.3 kW / 3,000 kg | 21.8 kW / 3,500 kg | 38 kW / 4,500 kg |
| Machine Dimensions (L×W×H) | 2830 × 2530 × 1800 mm | 3800 × 2650 × 2050 mm | 5300 × 3060 × 2050 mm |
Multi-functional Cold Foil and Cast & Cure Machine
The Multi-functional Cold Foil and Cast & Cure Machine integrates five post-press finishing techniques into a single continuous web processing architecture. It handles foil transfer, micro-pattern casting, tactile wrinkling, snowflake textures, and spot UV coating with precision sheet delivery.
| Technical Parameter | ZP-106-LT-3Y | ZP-130-LT-3Y |
|---|---|---|
| Maximum Sheet Size | 1100 × 780 mm | 1320 × 880 mm |
| Maximum Printing Area | 1080 × 780 mm | 1300 × 820 mm |
| General Paper Caliber | 90–450 g/m² | 90–450 g/m² |
| Cold Foiling Paper Range | 157–450 g/m² | 157–450 g/m² |
| Max Film Roll Diameter / Width | 400 mm / 1050 mm | 400 mm / 1300 mm |
| Delivery Speed | 500–4,000 sheets/hour | 500–3,800 sheets/hour |
| Cold Foiling Speed | 500–4,000 sheets/hour | 1,000–2,800 sheets/hour |
| Total Power / Machine Weight | 55 kW / Approx. 5.5 tons | 59 kW / Approx. 6.0 tons |
| Dimensions (L × W × H) | 7267 × 2900 × 3100 mm | 7980 × 3200 × 3100 mm |
Premium UV Cure Machine with Chiller
Model ZP-106-UVL-SZ merges high-intensity ultraviolet curing, infrared thermal balance, integrated water cooling, and automated collection in one compact frame.
- Max Sheet Format: 1060 × 750 mm up to 4,000 sheets/hour.
- Power Load: 35 kW UV Dryer + 6 kW Chiller + 2 kW Paper Collector.
- Lamp Setup: Standard 3 UV lamps and 2 IR lamps (customizable lamp quantities on request).
- Temperature Control: 6 kW industrial water chiller protects sensitive substrates from thermal curl.
- Footprint: 7630 × 2000 × 1450 mm.
QC Series Automatic Paper Collector
The QC Series features pneumatic sheet patting, auto platform height descent, and digital sheet counting to ensure flawless pile alignment for high-speed offline die-cutters.
- QC-106-SZ: Sheets up to 1100 × 780 mm, Delivery up to 4,000 s/h (Power: 1.1 kW, 0.8t).
- QC-130-SZ: Sheets up to 1320 × 880 mm, Delivery up to 3,800 s/h (Power: 1.3 kW, 1.0t).
- QC-145-SZ: Sheets up to 1500 × 1050 mm, Delivery up to 3,200 s/h (Power: 2.5 kW, 1.2t).
- Substrate Compatibility: 90 to 450 g/m² board and synthetic paper.
- Line Integration: Connects directly behind screen, foil, and UV stations.
Effect-to-Equipment Configuration Matrix
Configure only the modules your packaging portfolio demands. Cross-reference required hardware modules against high-value packaging applications.
| Target Surface Effect | Required Production Modules | Compatible Substrates | Typical Packaging Application |
|---|---|---|---|
| Cold Foil Metallic Effect | HN-SF106 + ZP-106-LT-3Y + UV Dryer + QC Collector | 157–450 g/m² Coated Board / MetPET | Premium Cosmetic Cartons, Spirits Packaging, Confectionery |
| Cast & Cure Hologram | HN-SF106 + ZP-106-LT-3Y + Specialized Casting Film | 90–450 g/m² Art Board & Synthetics | Anti-Counterfeiting Pharma Boxes, Electronics, Luxury Cartons |
| Wrinkle & Textured Relief | HN-SF106 + ZP-106-UVL-SZ (Custom Lamp Config) | 100–420 g/m² Cardboard / Special Paper | Rigid Gift Boxes, Book Covers, Boutique Wine Labels |
| Snowflake Crystal Texture | HN-SF106 + Snowflake Formula + UV Curing Unit | 120–450 g/m² White Card / Metallic Stock | Seasonal Packaging, Greeting Cards, Tobacco Presentation Packs |
| High-Build Spot UV Gloss | HN-SF106 + ZP-106-UVL-SZ + Water Chiller | 90–450 g/m² Paperboard / Film Overlays | Luxury Folding Cartons, Promotional Graphics, Membrane Switches |
Standard Baseline Line Configurations
- Mechanical Double-Sheet Detection: Ultra-reliable physical caliper sensing to prevent dual sheet entry.
- Photoelectric Sheet Alignment Sensors: High-speed optical array for front-lay and side-lay register timing.
- Pressure-Wheel Delivery Unit: Non-marking sheet transfer mechanism into drying and foiling bays.
- Single-Sheet Feeding with Buffer: Maintains continuous feed stability during substrate pile elevation.
- Remote Diagnostics Architecture: Ethernet-enabled PLC telemetry for system fault isolation.
Optional Modular Line Enhancements
- Static-Elimination Device: High-output ionizing bars for synthetic substrates and static-prone films.
- Dust-Roller Cleaning Device: Dual contact tacky rollers for zero-defect screen ink and adhesive laydown.
- Automatic Ink / Adhesive Supply: Level sensor and automated pumping system for continuous non-stop runs.
- Pre-Stacking Feeding Board with Rail: Off-line pallet loading system for non-stop feeding changeovers.
- Custom UV/IR Lamp Array: Tailored lamp combinations for fast-curing heavy coat weights or thermal films.
Sampling, Line Validation & Global Deployment
A structured 5-stage project delivery protocol ensures zero production downtime and exact effect replication in your facility.
Substrate Testing
Send your specific paperboard, metallic substrates, or foils for comprehensive ink laydown and cure verification in our test center.
Line Architecture
Engineering of layout dimensions, electrical infrastructure, compressed air needs, and water chilling loops customized to your workshop.
FAT & Trial Run
Complete Factory Acceptance Testing (FAT) with your job files running at contract speeds to verify ±0.05 mm registration accuracy.
On-Site Installation
Factory-certified engineers execute mechanical leveling, servo tuning, drying optimization, and comprehensive operator training.
Request Your Custom Finishing Line Configuration
Submit your production requirements below. Our application engineers will return a complete line drawing, module recommendation, and formal quotation within 24 hours.
Direct Factory Technical Desk
Need an immediate layout assessment or have specific electrical/voltage criteria (e.g. 380V/480V 3-Phase)? Connect directly with our post-press integration engineers.
Engineering Assurance
- Direct engineering support from machinery manufacturers.
- No artificial parameter inflation: tested to ISO/CE industrial tolerances.
- Remote PLC software diagnostic link included standard.